IES - Integrated Engineering Services
Etihad Sugar Mills - Bagasse Fired Boiler E&I (HMC Joint Venture)

Etihad Sugar Mills - Bagasse Fired Boiler E&I (HMC Joint Venture)

Complete instrumentation and electrical system integration for Bagasse Fired Boiler with PID controls, executed as joint venture with Heavy Mechanical Complex (HMC).

Client
Etihad Sugar Mills
Location
Punjab, Pakistan
Year
2020
Industry
Sugar

The Challenge

Etihad Sugar Mills required complete E&I integration for their new Bagasse Fired Boiler system. The project demanded precise combustion control for efficient bagasse utilization, steam generation optimization, and integration with mill-wide control systems. As a joint venture with HMC, seamless coordination was essential.

Project Snapshot

Client
Etihad Sugar Mills
Location
Punjab, Pakistan
Industry
Sugar
Year
2020

Our Solution

IESPK delivered comprehensive boiler E&I: Field instrumentation for pressure, temperature, level, and flow; PID control loops for combustion optimization; Steam drum level control with three-element strategy; Integration with sugar mill DCS; Complete loop calibration using Beamex equipment. All work coordinated with HMC mechanical team.

Scope of Work

1
Field instrumentation supply and installation
2
PID control loop implementation
3
DCS integration
4
Loop calibration and testing
5
Commissioning support

Technologies Applied

Boiler InstrumentationPID ControlCombustion ControlDCS IntegrationCalibration Services

Products Used

Pressure TransmittersTemperature ElementsLevel TransmittersControl ValvesBeamex Calibrators

The Outcome

Optimized bagasse combustion achieving design steam rates.
Stable steam drum level control preventing carryover.
Reduced operator intervention through automated PID control.
Seamless integration with existing mill systems.
Efficient bagasse utilization supporting power generation.

Key Deliverables

Complete boiler instrumentation

PID control systems

DCS integration

Calibration certificates

Related Topics

bagasse boiler instrumentationsugar mill E&IPID control systemsboiler control PakistanHMC joint venturesteam generation controlsugar plant automationbiomass boiler controls

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