Cement Industry Projects
Delivering turnkey E&I solutions that enhance operational efficiency, ensure safety compliance, and optimize production across Pakistan's leading cement manufacturers.
Saadi Cement
Complete Electrical & Instrumentation scope for one of Pakistan's emerging cement manufacturers. This turnkey project encompassed power distribution, automation systems, and safety instrumentation across multiple production zones.
Challenge
- •Complex multi-zone facility requiring coordinated E&I integration across crushing, sampling, and stacking operations
- •High-capacity power distribution needs with multiple transformer ratings
- •Hazardous area requirements for fuel oil handling systems
- •Tight project timeline with minimal production disruption
Solution
- •Turnkey E&I implementation with phased execution minimizing downtime
- •Multi-tier transformer installation (1600/630/250 KVA) with redundancy
- •Explosion-proof instrumentation for hazardous zones
- •Complete MCC panels, distribution boards, and cable infrastructure
Outcome
- •Seamless power distribution across all production zones
- •100% compliance with IEC standards and PEC regulations
- •Zero safety incidents during installation and commissioning
- •Full documentation and operator training delivered
Scope of Work
Crushing & Sampling
Motor control centers, vibration monitoring, conveyor instrumentation
Stacker Systems
Positioning controls, material tracking, automated blending
Grid Station
HT switchgear, protection relays, metering systems
Fuel Oil Area
Tank gauging, pump controls, safety interlocks
Transformers Installed
Panel Installations
Cable Infrastructure
Cherat Cement
End-to-end Fire & Gas detection system implementation for enhanced plant safety. This critical safety project included materials supply, instrumentation, complete cabling infrastructure, installation, commissioning, testing, and NIST-traceable calibration services.
Challenge
- •High-risk environment requiring comprehensive fire and gas detection coverage
- •Dusty, high-temperature conditions demanding robust equipment
- •Strict regulatory compliance requirements for safety systems
- •Integration with existing plant control systems
Solution
- •Complete F&G system with industrial-grade detectors and controllers
- •SIL-rated instruments for safety-critical applications
- •Full cabling infrastructure with fire-resistant cables
- •Comprehensive commissioning, testing, and NIST-traceable calibration
Outcome
- •Complete plant coverage with rapid detection response times
- •Full compliance with international safety standards
- •Reduced insurance premiums through certified safety systems
- •Enhanced worker safety and regulatory compliance
Project Deliverables
Materials Supply
All F&G system components, detectors, and controllers
Cabling Works
Fire-resistant cables, trays, junction boxes
Installation
Complete field installation by certified technicians
Commissioning
System integration and startup procedures
Testing
Comprehensive functional and loop testing
Calibration
NIST-traceable calibration with certificates
Why Choose IESPK for Cement Projects
Three decades of proven expertise in Pakistan's cement industry
Industry Expertise
25+ years specializing in cement plant E&I and automation systems
Certified Team
PEC-registered engineers with cement industry specialization
On-Time Delivery
100% track record of completing projects within schedule
Safety First
Zero incident record across all cement industry projects
Ready to Discuss Your Cement Project?
Let our experts help you achieve operational excellence with tailored E&I solutions.