IES - Integrated Engineering Services
Saadi Cement - Complete Turnkey E&I Package for New Cement Plant

Saadi Cement - Complete Turnkey E&I Package for New Cement Plant

Comprehensive Electrical & Instrumentation scope including crushing, sampling, stacker, grid stations, and transformer installations for one of Pakistan's emerging cement manufacturers.

Client
Saadi Cement
Location
Khyber Pakhtunkhwa, Pakistan
Year
2022
Industry
Cement

The Challenge

Saadi Cement required complete E&I infrastructure for their new cement manufacturing facility. The project involved complex multi-zone integration across crushing, sampling, and stacking operations; high-capacity power distribution with multiple transformer ratings; hazardous area requirements for fuel oil handling; and tight timeline with minimal production disruption during phased commissioning.

Project Snapshot

Client
Saadi Cement
Location
Khyber Pakhtunkhwa, Pakistan
Industry
Cement
Year
2022

Our Solution

IESPK delivered turnkey E&I implementation with phased execution: Multi-tier transformer installation (1600/630/250 KVA) with built-in redundancy; Explosion-proof instrumentation for hazardous zones; Complete MCC panels, distribution boards, and cable infrastructure; Motor control centers for crushers and stackers; HT/LT switchgear and protection systems. All installations compliant with IEC standards and Pakistan Engineering Council regulations.

Scope of Work

1
Crushing & sampling E&I systems
2
Stacker positioning controls
3
Grid station HT switchgear
4
Fuel oil area instrumentation
5
Transformer installations (1600/630/250 KVA)
6
Complete cable infrastructure

Technologies Applied

Turnkey E&IPower DistributionMotor Control CentersHT/LT SwitchgearHazardous Area Classification

Products Used

TransformersMCC PanelsDistribution BoardsHT CablesLT CablesCable Trays

The Outcome

Seamless power distribution across all production zones.
100% compliance with IEC standards and PEC regulations.
Zero safety incidents during installation and commissioning phases.
Full documentation and comprehensive operator training delivered.
Plant achieving design production capacity within first quarter of operation.

Key Deliverables

Complete electrical infrastructure

Transformer installations

MCC and distribution panels

Cable terminations and testing

Operator training and documentation

Related Topics

cement plant E&Iturnkey projects Pakistancement plant automationindustrial electrical installationmotor control center cementHT LT switchgeartransformer installationcement manufacturing E&I

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