Sugar Industry Projects
Delivering advanced instrumentation, electrical systems, and automation solutions for Pakistan's sugar sector. Specializing in boiler controls, process automation, and complete E&I integration for sugar mills.
Pakistan's Sugar Sector
Pakistan is among the world's top sugar producers with over 80 sugar mills nationwide. Modern sugar production requires sophisticated boiler controls, precise instrumentation, and reliable electrical systems to maximize extraction efficiency and ensure continuous operations during the crushing season.
Boiler Controls
Bagasse & coal fired boiler automation
PID Systems
Precision temperature & pressure control
E&I Integration
Complete electrical & instrumentation
Commissioning
Full installation & startup services
Etihad Sugar Mills
Joint Venture with HMC
As a joint venture with Heavy Mechanical Complex (HMC), IES supplied materials and services for complete installation and commissioning of a Bagasse Fired Boiler system. The project encompassed full instrumentation and electrical system integration through advanced PID controls, including all instruments, materials, cabling, and terminations for both field devices and Control Room systems.
Challenge
- Complex boiler control requirements for bagasse combustion
- Integration of multiple control loops for steam generation
- Coordination with HMC for mechanical-electrical interfacing
- Harsh industrial environment with high temperatures
Solution
- Advanced PID control systems for precise boiler operation
- Complete instrumentation package with field devices
- Professional cabling and terminations (field & control room)
- Seamless collaboration with HMC engineering teams
Outcome
- Reliable steam generation from bagasse fuel
- Optimized combustion efficiency through PID control
- Reduced operational costs via waste-to-energy conversion
- Enhanced safety with comprehensive monitoring systems
Scope of Work
PID Control Systems
Advanced proportional-integral-derivative controllers for boiler drum level, steam pressure, and combustion air control
Field Instrumentation
Temperature transmitters, pressure gauges, flow meters, and level instruments for complete process monitoring
Cabling & Terminations
Complete power and signal cabling with professional terminations at field junction boxes and control room panels
Control Room Integration
Centralized monitoring and control system with operator interface panels and alarm management
Project Gallery
Boiler Control Room
Bagasse Handling System
Field Instrumentation
Technical Specifications
Control Systems
- Multi-loop PID Controllers
- Drum Level Control (3-element)
- Steam Pressure Control
- Combustion Air Control
Instrumentation
- Temperature Transmitters (RTD/TC)
- Pressure Transmitters
- DP Flow Transmitters
- Level Transmitters
Electrical Works
- Power Cabling
- Signal/Instrument Cabling
- Field Junction Boxes
- Control Room Panels
Key Deliverables
Material Supply
Complete instruments, cables, and materials
Installation
Professional field installation services
Loop Testing
Comprehensive loop checks and calibration
Commissioning
Full system commissioning and handover
Your Trusted Partner for Sugar Industry Projects
With decades of experience in Pakistan's sugar sector, we understand the unique challenges of seasonal operations and deliver solutions that maximize uptime during the critical crushing season.
Seasonal Expertise
Understanding of crushing season timelines and rapid deployment capabilities
Proven Track Record
Successfully delivered projects across multiple sugar mills in Pakistan
JV Experience
Successful joint ventures with major engineering firms like HMC
Quality Assurance
ISO-certified processes ensuring highest quality standards
Ready to Optimize Your Sugar Mill Operations?
Contact our team to discuss your instrumentation, automation, or E&I requirements for your sugar mill project.